Linea Mini paddle modification

Posted on January 6th, 2016

La Marzocco Linea Mini paddle modification

enabling the true function of the Manual Paddle

As usual, there are aspects of any piece of equipment that can be improved. My main gripe with the Linea Mini is that as standard, the paddle switch is not a ‘real’ paddle switch.

 

Let me explain – the original MP ‘mechanical paddle’ group is much loved by baristas for the control it allows over the pre-infusion phase of espresso brewing. The mechanical nature of the group allows the water flow to be turned on first at a lower, or ‘line’ pressure – this is simply the water pressure present in the mains and through the boiler/group, usually around 3 Bar. When the paddle reaches the end of it’s travel, the pump is engaged, and full brewing pressure (around 9 bar) is applied to the coffee. This two stage operation allows a skilled barista to perfect each shot by allowing the most critical first stage, where we want an even saturation of the coffee bed, to happen at a lower pressure. This improves the chances of the coffee puck saturating evenly, giving us a tastier shot.

 

So, a Mechanical Paddle group is a good thing in terms of control, but, being mechanical, there is a down side. It’s relatively complex to make and thus expensive, and, requires fairly regular replacement of o-ring seals. La Marzocco chose to fit a paddle switch to the Linea Mini, but the important distinction here is that it does not operate a mechanical valve, but a single microswitch which engages the water flow and the pump, practically simultaneously. Thus, the ethos of the paddle is lost because there is no first stage. It doesn’t matter how you move it, quickly or slowly, the result is the same. All this is not to say that it doesn’t work – clearly it does, and well, we just lose out on control over the infusion process. Perhaps La Marzocco chose this for reasons of simplicity – my argument would be all well and good, but if there is a paddle switch present, the expectation is that it works like a real one.

 

Well, we can make that happen! On the pump outlet I’ve added an extra solenoid with an adjustable needle valve, that is switched on as soon as the paddle is out of it’s stop position. This allows the first stage of the paddle’s movement to replicate the line pressure stage of a mechanical paddle group. In fact, the pressure can be set internally by adjusting the needle valve setting to give whatever pressure is desired for the pre-infusion phase.

 

Then when the standard microswitch is engaged mid-way through the travel, the bypass solenoid is switched off and the pump comes to full pressure. In addition I’ve added a spring loaded pre-infusion cylinder to the group to further soften out the pressure ramp-up and decline. The group pressure control ends up being a hybrid of Slayer, Kees van der Westen Speedster and La Marzocco Mechanical Paddle – with the best of all worlds. All electric, no seals to replace and fully adjustable. I’m very happy with the result!

 

Summary of the modification:

  • two-stage operation with adjustable ‘line’ pressure
  • spring-loaded chamber further smooths out pressure ramp-up
  • All electric, no seals to wear out
  • works in tank mode or plumbed in, with adjustment of needle valve accordingly
  • hybrid of Slayer, Speedster and La Marzocco pre-infusion systems
  • paddle action refined for perfect smoothness and feel

At this stage the installed modification is only available for machines brought to my workshop, and there are no plans to distribute a kit as modifications of factory parts, plumbing and electrical connections are required. If you are confident to handle this work as a DIY install, please contact me for pricing and availability. Alternatively you could contact a trusted technician local to you to perform the install work with my instructions. The modification is available for both 230V and 110V machines.

SOLD – Kees van der Westen Mistral

Posted on June 16th, 2015

Mistral machine no. 32

Kees van der Westen

cm20150603_Kees-van-der-westen---Mistral-Duette-rear-V1 cm20150603_Kees-van-der-westen---Mistral-Duette-front-V1 cm20150603_Kees-van-der-westen---Mistral-Duette-side-V1
  • Complete nuts and bolts rebuild – new legs, chassis powdercoat, and full re-polish of panels. Every gasket and valve replaced. Over a year part time on the project at this stage!
  • New coffee boiler.
  • Insulated steam boiler.
  • A total of three PIDs, one for the coffee boiler and one per group cap via cartridge elements. Steam is pstat/SSR.
  • Power is 25 Amp single phase, about 5 amps more than original.
  • Steam valves converted to lever type, one lock-on direction forward and momentary purge backward. Valve bodies are Nuova Simonelli adapted and feature a LM anti-vac valve on each wand.
  • Custom paddle switch – functionally the same as Marzocco MP group, two stage operation, but electrical rather than mechanical so there are no seals to change.
  • Chronos key pads for shot clock, volumetrics on both groups with a manually controllable preinfusion function. Use either touchpad or manual paddle at any time. I find I like to flush with the paddle and pour shots via the touchpad.
  • Custom made dispersion block in POM-C (same as current Speedster setup) for cleaning ease, temp stability.

Andy’s Londinium

Posted on August 9th, 2013

Andy’s Londinium

Domestic lever dual boiler conversion

The Londinium Espresso L1 is a new addition to the market for single group lever machines intended for domestic use. There has been a recent resurgence of interest in lever espresso machines, as we are finding out more about the subject of ‘pressure profiling’, or controlling the water pressure applied to the coffee puck at different stages of the extraction.

 

Andy was a little disappointed with both the fit and finish and the temperature stability of the machine, so we decided to see what we could do to take it to the next level. Without going into too much detail, the Londinium uses a fairly uncommon thermosyphon arrangement to get enough heat into the massive group. After gathering some data on how the thermosyphon functions and comparing this with other user’s data from around the world, it appears that there are conditions that can alter it’s performance, resulting in low group temperatures and sour shots.

 

We considered a few options, one of which was reconfiguring the thermosyphon into a true heat exchanger that operated from mains water pressure instead of the built-in tank, but Andy was keen to retain the ability to run from tank. This meant a drastic alteration of how the group was heated, and the fabrication of a separate brewing boiler to tightly control the water temperature at the group. Luckily, the internal construction meant that the original boiler could be retained and minimal alterations to the layout were required.

 

The end result is a traditional lever machine that has all the inherent temperature controls of a modern dual boiler machine. Changing the set temperature of the brew boiler controller results in a quick change in the idle temperature of the group itself, which governs the temperature profile of the shot.

 

We were also able to address a few of the annoyances with machine fit and finish, such as ease of emptying the drip tray, placement of switches and internal venting of the anti-vacuum valve.

 

Andy is stoked, and the proud owner of what may be the most technically advanced lever machine in the world.

Aaron’s tamper

Posted on November 7th, 2012

Aaron’s tamper

Custom fit Coffeelab tamper

One often-overlooked ingredient to good espresso preparation at home is use of a quality tamper. In that regard, it’s hard to go past the Australian-designed and made Coffeelab, it really is a thing of beauty – the materials, design and feel of the finished object are top notch.

 

The crucial thing that is hard to achieve with an off-the-shelf tamper is a good fit to the basket to ensure an even tamp, and in this case Aaron was looking to improve the match of his existing base to the 54.5mm baskets of his La Spaziale. I was able to help by sourcing a new 58mm base directly from Coffeelab, and re-machining the diameter to provide an exact fit.

 

The result was a perfect fit, without changing the ergonomics or appearance of a design that Aaron already loved. Sweet!

Custom Salda

Posted on September 21st, 2012

Custom Salda

Single boiler domestic machine

I bought this little Salda for $10 at a garage sale, knowing it would be a good little machine with a service and a few minor improvements.
 

As standard, single boiler machines including the Rancilio Silvia, Gaggia Classic, Lelit, Nemox, Imat, Quaha and others are perfectly capable of making good espresso though with a few downsides, one of which is a huge variance in boiler water temperature due to their very simple thermostats. This can be compensated for in a few ways, one popular option being to retrofit a PID controller to help regulate boiler temperature more precisely, which is one key ingredient to making consistently good espresso.

 

This is a rather expensive and complicated option (although PID hardware itself is not costly these days – it’s the installation and calibration that can be tricky), and a simpler, more cost-effective modification can be to simply fit a digital thermometer to the boiler giving the user a visual indication of the boiler temperature, which can then be used to time the start of the espresso extraction for the best results. This is known as Temperature Surfing.

 

Improvements included:

  • Replacing the original Saeco-type pressurised portafilter and group collar with a 57mm non-pressurised Lelit type, with naked conversion
  • Brew water pre-heating via a simple tube that wraps around the boiler to improve temperature stability
  • Digital temperature display via thermocouple fitted to brass boiler
  • Conversion to ball-joint steam wand including custom single-hole steam tip
  • Brew pressure gauge fitted between 3-way solenoid and group outlet to read true extraction pressure
  • Kill switch fitted to pump to enable low pressure pre-infusion
  • Custom aluminium handles for steam valve / portafilter, custom Huon Pine matching tamper

I ended up taking things a bit further than I’d initially planned, but I reckon this is now the best little single boiler machine around, and makes killer shots with a bit of careful attention to the brewing temperature and pressure. As it’s so simple and small, this is the perfect machine to chuck in the boot with a hand grinder for a weekend away.

Custom Robur

Posted on September 21st, 2012

Custom Robur

Commercial conical grinder

I picked up this grinder as a fixer-upper, there was a sad story from the previous owner which involved attempting to grind the stainless steel bolt that holds down the central burr blade. Roburs have big strong motors and reduction gearboxes, so this was enough to bend the shaft that holds the burr, leaving a non-functional grinder making very nasty crunchy noises.
 

To fix it, the entire grinder was disassembled and the gearbox shaft painstakingly straightened and re-machined to perfect alignment. It would have been far easier to replace that part, but they are not stocked in Australia so a replacement was very costly and months away by boat.

 

While I was there, I did the following mods:

  • Polished grinding chamber for lower retention of ground coffee
  • Stripped back and polished aluminium body
  • New small-capacity hopper from perspex and machined delrin
  • Dial indicator on adjustment collar to show grind size in 100ths of a m/m
  • Doser modified to sweep clean
  • auto-start and auto-stop switches removed
  • new adjuster lever in aluminium and matching doser lid in delrin

This is now my workshop grinder, and I’m pleased with the mods. The dial indicator makes it really easy to swap back and forth between filter and espresso grinds with a high degree of precision.

Restoration projects

Posted on September 21st, 2012

Restoration projects

creating functional classics

It could be argued that espresso machine design reached it’s peak in the workshops and foundries of northern Italy in the mid 20th century, and everything since then has been a bit boring! There’s a certain character about machines of that era that just exude flair, passion and artistry. And while not many of us are lucky enough to own a Gaggia Esportazione, Cimbali GranLuce, La Pavoni Concorso, La San Marco Lollobrigida or Faema Urania, it’s certainly true that any vintage coffee machine is eminently restorable to perfect working condition given enough love and attention.
Whether you’ve got an older second hand machine that you want to bring up to scratch for domestic or cafe use, or you’ve uncovered a gem in a forgotten corner of the garage, I can help you with either a complete restoration from start to finish, or a particular aspect if you’re doing most of the work yourself. My aim with restorations is always function before aesthetics – what’s the point having a shiny beautiful machine if it makes rubbish coffee or no coffee at all. After that, anything is possible including installing modern electrical systems, re-plating or re-manufacturing worn parts, re-spraying paintwork and reproducing original factory artwork. My preference and advice is always to preserve original finishes where possible, as this preserves character and adds value to the machine in the long term.

 

Naturally these hands-on processes can be very time consuming, and I assess and quote each restoration project as a flat labour fee plus expenses, according to the result you want to achieve.

Improvements and modifications

Posted on September 21st, 2012

Improvements and modifications

Getting the best from your gear

While most domestic and commercial espresso equipment on the market is capable of achieving excellent results, there are occasions where better performance can be gained from making a few simple internal modifications. Through monitoring how the machine is behaving, we’d be able to assess what, if anything, could be gained in terms of temperature stability at the group or other usability improvements eg. better steam pressure, quicker recovery time etc. If you’ve got something in mind, I can tell you whether it’s going to A. give you the result you want, and B. remain safe and cost effective.

Thermosyphon Restrictors

In most cases, excessive group temperatures in traditional heat-exchanger machines can be controlled through the addition of a thermosyphon restrictor (a small disc with a precisely sized opening, placed into the heat exchanger) that is tuned to the particular temperature that you want to achieve. This allows you to lower the temperature at the group without losing steam pressure, and negating the need for a cooling flush. It’s a very simple but significant upgrade for most domestic E61-group machines that run hot – associated with burnt or bitter flavours in espresso and steam/spluttering from the group when the pump is activated.

Temperature studies, PID control and boiler upgrades

For the ultimate temperature control, some machines may benefit from replacing stock thermostats or pressurestats with modern PID hardware. This often has a dual benefit in terms of easy temperature adjustability, and long term reliability as digital controllers and associated devices have no moving parts.

Usability improvements

The list of possibilities are almost endless. If you’d like to improve your existing machine rather than upgrading, give me a call and we’ll see what can be done. Some suggestions to get you thinking:

  • Swapping steam and hot water wand locations
  • Upgrade to lever-activated steam valve or cool-touch wands
  • Custom steam tips for more usable steaming
  • Two-stage pre-infusion switch for semi-automatic solenoid groups
  • Upgraded heating element control system incorporating solid state relays for greater reliability
  • Adding auto-fill controllers to older manual fill machines
  • Plumb-in conversions for tank machines