James’ San Marino

Posted on December 2nd, 2012

James’ San Marino

Commercial single-group machine

I can’t think of a machine with a worse reputation in the industry than the San Marino but I kind of like them, and machines made by CMA in general (wega, astoria etc). They’re solid, no-nonsense commercial workhorses that may not be sophisticated, but dangit they get the job done. James loves his, and it’s been on coffee duty at his studio for many years. When the element gave up, we decided a thorough overhaul was in order.

 

Predictably, I went a bit nuts and decided to see how well I could make it work. The main drawback with San Marinos is that they lack a thermosyphon – the group is bolted to the boiler and can drastically overheat. The solution in this case is to inject cold water deeper into the heat-exchanger to lessen the need for a hot flush right at the start of an extraction. I also wanted to control the flow rate from the group, which was way too high, by fitting a restrictor to the inlet side of the group solenoid. The finishing touch, apart from a thorough recondition of all valves, sight glass, boiler valves etc, was to add a dual rocker switch for the solenoid and pump – allowing manual pre-infusion control via mains pressure.

 

Summary of improvements:

  • Brew water temperature down from +98 degrees c. to 92-94 after a 30 ml flush
  • Flow rate down to 600 ml per min from the group for controlled extractions
  • variable mains pre-infusion time via independent switching of the solenoid and pump

I was pretty stoked, and James was too –

Many thanks for your all your efforts in resurrecting my San Marino. This machine is at its best and has never worked in this manner ever! As you can see by the lateness of this email – you may guess that I’ve had a couple of long blacks.

Job done!

Improvements and modifications

Posted on September 21st, 2012

Improvements and modifications

Getting the best from your gear

While most domestic and commercial espresso equipment on the market is capable of achieving excellent results, there are occasions where better performance can be gained from making a few simple internal modifications. Through monitoring how the machine is behaving, we’d be able to assess what, if anything, could be gained in terms of temperature stability at the group or other usability improvements eg. better steam pressure, quicker recovery time etc. If you’ve got something in mind, I can tell you whether it’s going to A. give you the result you want, and B. remain safe and cost effective.

Thermosyphon Restrictors

In most cases, excessive group temperatures in traditional heat-exchanger machines can be controlled through the addition of a thermosyphon restrictor (a small disc with a precisely sized opening, placed into the heat exchanger) that is tuned to the particular temperature that you want to achieve. This allows you to lower the temperature at the group without losing steam pressure, and negating the need for a cooling flush. It’s a very simple but significant upgrade for most domestic E61-group machines that run hot – associated with burnt or bitter flavours in espresso and steam/spluttering from the group when the pump is activated.

Temperature studies, PID control and boiler upgrades

For the ultimate temperature control, some machines may benefit from replacing stock thermostats or pressurestats with modern PID hardware. This often has a dual benefit in terms of easy temperature adjustability, and long term reliability as digital controllers and associated devices have no moving parts.

Usability improvements

The list of possibilities are almost endless. If you’d like to improve your existing machine rather than upgrading, give me a call and we’ll see what can be done. Some suggestions to get you thinking:

  • Swapping steam and hot water wand locations
  • Upgrade to lever-activated steam valve or cool-touch wands
  • Custom steam tips for more usable steaming
  • Two-stage pre-infusion switch for semi-automatic solenoid groups
  • Upgraded heating element control system incorporating solid state relays for greater reliability
  • Adding auto-fill controllers to older manual fill machines
  • Plumb-in conversions for tank machines